Mars 2020 Perseverance rover

On February 18, we witnessed the amazing feats that scientists and engineers can achieve with Perseverance Mars rover’s perfect landing. I was watching the landing on a video feed from NASA with my seven-year-olds. They sat glued to the TV listening to the commentator giving them updates on what was occurring and asking me some amazingly complex questions about what was happening and what the different parts of the rover were for. I answered their questions the best I could, and their curiosity continued to grow. Their focus then shifted to Mars itself and what it was like there. I explained that it was a harsh environment, and the atmosphere’s density is much less than on Earth. I explained that the rover had instruments on it to tell what the environment was at any point in time. This is where I got to impress them! I told them that one of the software tools I worked with was to design the weather station on the Perseverance rover, Simcenter FLOEFD.

Mars 2020 Perseverance rover
Figure1. Set of instruments on Perseverance rover

The rover has seven instruments onboard. One of the Mars Environmental Dynamics Analyzer (MEDA) is a weather station that will be in charge of monitoring the Martian atmosphere. This was developed by Centro de Astrobiología (CAB, CSIC-INTA) in Spain.

MEDA: give me the weather, dust, and radiation report on Mars

With a total weight of about 5.5 kg, MEDA consists of seven sensors. These sensors will be used to measure the direction and speed of the wind, the temperature of the soil and the air, the relative humidity, the atmospheric pressure, the incident solar radiation in the ultraviolet, infrared and visible ranges, the properties of the dust in suspension. Additionally, it has a camera to take pictures of the Martian sky (including clouds).

The main objective of the Mars weather station is the characterization of the Martian atmosphere. The data will help improve and refine Martian atmospheric models, allow prediction of the weather, and be of great value in preparing future human-crewed missions. They will also serve to study the role that Martian dust plays in the chemical processes that take place on the surface and in the atmosphere and that affect temperature and climate. It will also aid in studying radiation from the sun and space, which can alter any past life traces in the rocks of Mars. Finally, they will provide information on how water vapor exchange occurs between the soil and the Martian atmosphere.1

 

Test chambers that simulated the Martian atmosphere were used to test the MEDA itself. Still, it was impractical to test the device as it would be mounted on the rover and the rover structure’s effects on the flow around and past the sensor. This is where CFD became critical. It can be used to create a virtual environment and simulate the impact it has on the equipment.

 

MEDA in the wind tunnel

Studying the flow field around Perseverance

INTA chose Simcenter FLOEFD to conduct their CFD simulations. The purpose of these simulations was to study the flow field around the Perseverance rover and how the changes to the flow field affected the performance of the MEDA sensors. The INTA engineers set up the external boundary domain and initial conditions to recreate the same atmospheric conditions of Mars.

The Simcenter FLOEFD simulations were generated with laminar and turbulent flow features activated. They also modeled the conduction in solids, free and forced convection as well. Simcenter FLOEFD solves the Favre-averaged Navier-Stokes equations to predict turbulent flows. The software uses transport equations for the turbulent kinetic energy and its dissipation rate to close this system of equations. The mesh grid was modeled using the Simcenter FLOEFD SmartCells. This mesh utilized 2.7 million total cells, including solid, fluid, and partial cells, which were manually refined in the test area of interest resulting in a locally rectangular mesh for solving the governing equations.

CAD model of the rover 2 Figure 2. CAD model of Perseverance rover

A simplified 3D version of the NASA rover was utilized. The area of interest is the local perturbation around the rover mast, where the two wind sensors designed and manufactured by the MEDA team are located.

Rover solid cells 3
Figure 3. Rover solid cells
Fluid cells around the rover 2
Figure 4. Fuel cells around the Mars rover

The fluid computational domain size for the simulations is 80x78x40 cm3. Faithful reproduction of the rover geometry was achieved using a fine mesh with a 5 mm cell size. Also, six local meshes were used to refine the rover’s solid cells for the more complex shapes, such as the wheels and supports, the mast, and the camera. The resulting Cartesian mesh consists of 2.7 million cells, including 1.6 million fluid cells, 800,000 solid cells, and 300,000 partial cells. Figures 3 and 4 correspond to rover solid cells and fluid cells around the rover, respectively. The atmospheric conditions were set with a pressure of 7mbar, a temperature of 243K, and the Mars atmospheric fluid properties. Wind speed and direction were set for each case that was studied.

The computation time varied from 6 hours to 10 hours, depending on the wind speed and direction for a 24 core server.

Figure 5 shows the flow field velocity maps obtained by Simcenter FLOEFD. The streamlines and vectors overlayed on the maps indicate the flow direction. Color scale legend represents the local velocity magnitude. The flow structure is very similar in both cases. Upstream, the streamlines are slightly curved (α=  5º)  by the rover vehicle’s presence modifying the velocity received by the sensor booms, as previously demonstrated by the flow visualization. The flow is separated downstream of the mast as it typically corresponds to the wake of bluff bodies.

Flow velocity around the Mars 2020 rover Figure 5. Flow velocity around the Mars 2020 rover

INTA was able to leverage Simcenter FLOEFD to provide them with the simulation results that gave them the confidence that the MEDA sensor would perform as expected once it arrived on Mars as part of the NASA Perseverance Mars Rover.

Congratulations to the entire team at CAB, CSIC-INTA in Spain, and all the other teams that worked on all aspects of the rover! They have amazed and intrigued not just my two seven-year-olds but scores of others from all over the world of all ages.

Ingenuity is Taking Off Blog 1
  1. https://cab.inta-csic.es/noticias/espana-llegara-por-tercera-vez-a-marte/15/
  2. https://mars.nasa.gov/resources/25388/medas-wind-sensor-springs-out/
  3. https://mars.nasa.gov/mars2020/spacecraft/instruments/

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